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Cut Stock OperationsWOOD CUT STOCK PLANTS FOR MOULDINGS & WINDOW / DOOR PARTS A. G.
Raymond & Company has assisted a number of clients to design and install
facilities for cutting softwood lumber into rough and semi-machined blanks for
moulding and window/door production. In
these engagements our
responsibilities have included (i) preliminary and detailed design of the
overall layout plus all materials handling, (ii) preparation of equipment
specifications for conveyorization and dust extraction, (iii) selection of
equipment vendors, and (iv) installation/start-up oversight. The primary processing lines
typically consist of a double surfacer for calibrating board thickness, a high
production, selective multiple rip saw, and computer-controlled optimizing
cross-cut saws. This machinery is
linked by a series of chain and belt conveyors to minimize handling of sound
parts and waste. Bundled lumber is
loaded by fork lift onto chains feeding the double surfacer.
Planed boards are transported by conveyor to the rip sawyer for setting
the rip pattern and then into the rip saw.
Ripped strips move past a sorting area where clear, full-length blanks
can be stacked for strapping or other processing. Strips requiring defecting and cutting to length proceed to
marking stations where operators grade and mark defects.
The marked strips then flow into one or two optimizing saws for
cross-cutting. Clear blocks in
specific lengths are conveyed to an automatic sorting line and are stacked for
shipment or subsequent machining. Random
length pieces are sorted by width into bins.
These bins feed parts on demand to re-rip saws which remove wane edges
and then to a finger jointer. The output of the typical line
is (i) solid clear pieces cut to specific length, width, and thickness and (ii)
fingerjointed blanks of specific length, width, and thickness. Subsequent machining in these operations includes resawing, moulding, edge gluing, and primer coating. Click here to view related photos. A. G. Raymond & Company
Inc. 1033 Wade Ave. Suite 102 Raleigh, NC 27605 |